| 1. Glue the 10mm x 20mm
leading edge onto the wing. When it is dry, sand the balsa to match
the profile. |
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| Ailerons |
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2. 2. Next, we need
to cut out the aileron. You will have noticed by now that the surfaces
in your kit have yet to be cut out. Look closely at one of the wing
panels in the kit. You will notice that there is a line drawn on
the wing, (usually on the top surface.) This is the line where the
aileron will be separated.
In 24 % and 27 % the hinging is done slightly different than normal.(hinged
the top of the wing) First, grab on of the wings, and look carefully
for the line. On the top surface, go 4mm each side of this line,
and mark a new line. On the bottom, mark 10mm each side of the line.
If you want, join the lines from the top to the bottom on the side
of the wing. This will help guide you when you cut the aileron out.
Proceed to cut out the area between the lines. When viewed from
the side of the wing, (i.e. the wing on a flat surface, and your
eye at the same level as the wing, looking in at the tip), you will
notice that you are cutting in the shape of an upside down 'V'.
When you have cut it out, face the front of the aileron, and the
back of the wing, with 4mm balsa. Also, face the sides of the ailerons,
and the sides of the slot left in the wing with 2mm balsa. You should
now not be able to see any of the foam you have just cut.
Each aileron will have 6-8 ¼ scale hinges, (Sullivan or DUBRO). |
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3. Now
let us check the tube that holds the wing and the sleeve it comes
with. First, let us try placing the sleeve inside the pre-cut hole
in the side of the wings. You should make sure that the sleeve goes
2cm (3/4") beyond the half rib that is already placed in the
wing.
4. Once It is done, cut the entire
sleeve that sticks out of the side of the wing. Now glue this sleeve
with epoxy and, in case needed, fill It in with micro balloons.
This sleeve must have a perfect fit in the wing, as it will all
that holds the wing to fuselage.
5. Fit the wings onto the fuselage,
and check if they fit flush to the side. Sand very carefully until
a perfect fit is obtained.
6. Once the sleeve has dried, we will
start preparing the locating pins. First, place in position the
wings main rib. Mark down on the foam the position of the locating
pins and the screw that holds the wing. This screw should be placed
somewhere along the wing and on the same line of the tube, so that
when you place it, you actually get to screw the tube. Now drill
on the foam the beds for the dowels of 12mm (1/2"). Glue and
let dry. |
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7. Drill a 6mm diameter hole on the 12mm
(1/2") dowels you have just glued. This will now be the beds for
the anti torque pins. You can now glue them. For the screw that holds
the wing, you must first drill inside the 12mm dowel just placed, a 4mm
hole that will go all the way down and through the tube. Then thread the
tube to place later the screw.
You should now try the wings and make sure they are squared. This means
that the distance from the back of the fuselage to each wingtip must be
the same. Once a perfect fit is obtained between the wing and the fuselage
(step 7), and all is correctly squared, glue the main rib to the wing
with epoxy.
8. Now glue inside of the fuselage the rest
of the sleeve that will hold the tube inside the fuselage.
9. Now cut the holes for the servos in the
wing. The size of the hole should be according to the size of the servos
to be used. It is recommended to place two servos (with metal gears) of
4-6Kg or more on each wing half |
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| 1. Add the
10mm x 15mm leading edge to the stab.
2. Now the elevator needs to be cut off.
This is done in a similar way as the wings.
In 24% and 27% there is a line marking the hinge line, like on the wings.
Mark a line 4mm to both sides of this line on the top of stab. On the
bottom, do the same, but 10mm away. Join these two lines on the side of
the stab. This will help to guide you when you cut off the elevator. Now,
you can cut off the area between the lines on the top of bottom of the
stab. Note that the front of the elevator and the back of the stab will
be sloped because of the way that the model is hinged. Now face the front
of the elevator and back of the stab with 4mm balsa.
3. Face the sides of the elevators and stabs
with 2mm balsa, again, like the wings.
4. Sand the stabs carefully to get a nice
flush fit against the fuselage.
5. It's now time to repeat the same job you
did with the dowels on the wing but now on the elevators, with the exception
that in this case you don't need to place the 12mm 'bedding' for the anti
torque pins. Just make the holes of 12 mm and that will do..
6. Check carefully the fit of the stab against
the fuselage, and that it is all squared with the wings, before gluing
the main rib on. Also, glue the sleeve for the tube inside the fuselage.
7. CAREFULLY AND ACCURATELY, cut out the
side of the elevator, to give the rudder room to deflect. Make sure to
give it enough room to deflect a large amount, but do not take off too
much of the elevator.
8. Prepare the stab to fit 4 or
5 ¼ scale hinges, (DUBRO or SULLIVAN
9. Use a hobby knife to cut out the hole
for your servos. The size depends on the servo that you will use. All
the precautions used when cutting the aileron servo holes should be used
here too. We recommend that you use a 4kg-6kg metal-geared servo |
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Again, this is very similar to the wing and
stab.
1.Glue the leading edge, which is made out
of 15mmx10mm (5/8" x 3/8"). Do so with a good aliphatic resin.
2. Now, cut the moving part of the rudder.
As in the wing and stabilizer, it is marked and you should cut leaving 8mm
to each side of the marked line. Face the fin and rudder with 4mm balsa.
3. Now, glue to the top of the fin and the
bottom of the balance of the rudder a 2mm balsa sheet (same as wings and
stabilizer).
4. Prepare the rudder for 5 or 6 ¼-scale
hinges.
5. Place the fin onto the fuselage, and once
adjusted and squared, glue it with epoxy.
6. Next cut out of the balsa block provided
to the shape of the rudder and start cutting it until you obtain a perfect
fit both with the turtle deck and with the rudder. Actually, this step either
can be done before or after the rudder has been glued.
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1. Mark the center of the
landing gear plate in your fuselage, (part F23), and in the center of your
landing gear.
2. Measure the distance from this line, to
the front and back of the U/C.
3. Mark a line on the landing gear support
from the centerline that you drew. This line should be the same length as
the one you got earlier from the U/C center to the front and back.
Drill 3.5mm holes, and fit with screws. |
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1. Based
on the engine you will use, carefully cut the plywood engine box.
Be very careful when cutting this in order to keep the thrust line
built into the kit Changing the incidence due to an inaccurate cut
or measurement will surely change some flight characteristics of the
plane.
2. Once the box has been adjusted, glue
the F1 to the front of it.
3. Now reinforce the join between F1
and the sides of the engine box with triangles on the inside. Use
epoxy glue for this. Now glue the top and bottom (F25 and F26) of
the box. Let it dry.
Glue some fiber to reinforce the area, wrapping it around F1 and the
box sides |
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1. Due to the size of the tail group, you need
to use some flying wires, connecting the stab to the fin and the fuselage
under the stab. It is recommended to purpose designed wires, like the Dubro
or Sullivan ones, fitting on the ends a 2-56 or 4/40 clevis. Remember to
tighten these before a flying session.
2. Install the dowels
- · Fin: As close as possible to the top of the fin.·
Stab: Around the center.
- Drill the dowel and place a metal support to adjust the clevis
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1. Glue some 3mm plywood to
the inside of the wheel pants for reinforcement. Glue the two pieces together.
Make sure to do this properly, to ensure that you get a nice result.
2. Sand the inside, to get a better joint for
the reinforcement, expanding Cyano. Let it cure and glue using epoxy.
Align the wheel pants, and then drill a hole to screw the axle through the
nut, and through the wheel pant mount. Use a 4/40 screw with a blind nut
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| You can now finish the model, by putting your radio gear, hinging,
engine installation and covering. It is recommended to use an iron on film,
due to its low weight compared to a painting. |
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1. This must be done after completely
finishing the model, with radio gear, tank, batteries, etc. (i.e. ready
to fly, with no fuel in the tank.)
2. Move the batteries/radio gear around until
you get the right CG. The CG on this model should be taken from the top
surface of the wings, on the wing tube.
For the first few flights, use this balance point, and then you can adjust
it to suit your own flying style. |
| Pre
- flight |
| 1. We think that you will find the
Extra 300L as one of the best aerobatic models out there, and certainly
one of the best models that you have ever owned. It has a very well thought
out design, with no strange tendencies. The flight performance is excellent,
at all speed ranges (Even very slow! J). Remember the Extra 300 is a giant
scale, so whenever making descents put the throttle down to almost idle.
2. If you have followed the instructions
carefully, taken your time, use the recommended CG, and 0 degrees incidence,
you will get very safe flights, agile, and stable. Well, congratulations.
You have finished your Extra 300L. We hope that you enjoy flying the model,
and wish you years of success.
GOOD LUCK, AND HAPPY LANDINGS!!!!! |
| We wish the very best and hope you enjoy some superb flights!!! |
| Technical
characteristics of the Extra 300-L |
Escale |
24% |
27% |
| Wigspan |
73'' |
82'' |
| Fuselage |
69'' |
78'' |
| Engine |
15
a 25 cm3 |
30
a 50 cm3 |
| Weight
|
8/9
Lbs. |
12/15
Lbs. |
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